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Nutrient Film Technique

The make-or-break of your NFT system

NFT greenhouses run like a factory production line.

The greenhouse is always full and always turning over because planting and harvesting are both happening daily.

Trays of leafy greens or herbs go into the gullies at one end, while mature heads come off the other. And tomorrow the same thing again.

That daily factory-line rhythm comes down to how short the growth cycle is. Assuming the production runs as it should, lettuce could take as little as ~20 days to go from a young plant to a harvested head on its way to a buyer.

With NFTs, the payoff is predictability. You can promise the same volume every week and hold to it right through the year, and expect payment in the same weekly rhythm. 

And if a planting does go wrong, you're one short cycle away from being back on track.

Wait, what’s an NFT?

NFT stands for Nutrient Film Technique, and it's probably what you picture when someone says "hydroponics". As we explained in this article, hydroponics is actually any type of soil-free growing mechanism, including NFT. And NFT is where plants grow in water only. No substrate in sight. 

The setup is simple. Rows of shallow channels (called gullies) sit on a gentle slope. A pump pushes a thin film of nutrient-rich water down each gully, where the awaiting dangling roots are met with flowing water. Then, the water drains back to a tank to be sent around again. 

Crops are, in effect, being watered and given nutrients every second of the day while also using 90% less water than farming in soil.

Built for leafy greens and herbs

NFT is built for fast, shallow-rooted crops like lettuce, other leafy greens and herbs. In the right setup, a single plant can go from nursery to harvest in under 20 days, with mature plants being harvested daily.

NFTs allow you to produce a variety of similar crops, fast - super helpful since many leafy-green operations grow three to five crops at a minimum. 

Herb growers often reach eight to ten crops at once, because offering a wide range of herbs increases their convenience and desirability for retailers. 

Every plant in an NFT system has its roots in the same flowing water. There's no separate irrigation schedule for rocket versus coriander versus butter lettuce. It’s one system supporting a wide mix of crops with the same film and regime.

And because the plants need very little room between them, you can pack your greenhouse almost wall-to-wall, with every square metre producing.

The risk of NFT

What makes NFT work is that the water is always moving. If the flow stops because of a power outage or broken pump, you don’t have long before your crops die. 

When you grow in soil or substrate, moisture is held around the roots. If your irrigation stops, the plants still have water for days. You have a buffer of protection.

In an NFT system, the thin film flowing past the roots is the plant's entire supply of water and nutrients. There's nothing for the roots to fall back on if the flow stops. 

For an NFT line, a power cut could mean an empty greenhouse. That's why backup power, dependable pumps, fail-safes that keep the water moving, and a stock of spare parts aren't optional extras. Reliability and the ability to act fast are key.

What matters most for your water?

Water temperature and cleanliness are vital to NFT crop yields.

Temperature

Did you know that warm water holds less dissolved oxygen than cool water? 

That’s why an NFT system needs its water to be kept around  18 to 22°C: warm enough for healthy nutrient uptake, cool enough to keep oxygen high.

In hot conditions, growers sometimes chill the water or dose extra oxygen into it. Because if it runs warm and oxygen-starved, you've brewed the perfect conditions for root-rot pathogens like Pythium.

Cleanliness

With NFT, you have the same body of water touching every plant, over and over, all day. So whatever gets into that water doesn't stay in one corner. It travels the whole system. 

A disease that would damage a single bed in a soil crop can move through your greenhouse in no time. With leafy greens, which often reach the plate raw, there's an extra food-safety layer you’d need to adhere to - and that unclean water could risk.

It starts in a nursery

There's one piece of an NFT operation that farmers almost always underestimate - the starter plants.

If you're planting several crop varieties daily or even weekly, you need a steady supply of specific daily quantities of great quality young plants. Try get that from an outside nursery, and the logistics can become a nightmare. Even worse if your farm is rural or sits across a border.

That’s why commercial NFT operations almost always have their own nurseries: a clean path from seed to seedling to channel. Having access to your own starter material not only lets you control the quality, but it’s also what lets the line run without interruption.

Building one isn't a side task. There's real art and science to creating the right growing environment for seedlings. And getting it right matters more for NFT than almost anywhere else because of the production line that wasn’t designed to have any gaps.

Let’s make your NFT setup low risk and high reward

NFT, done properly, isn't a clever piece of kit you install and switch on. It's a production line with real benefits and real fragility.

With very little room for error, the gap between high-reward and high-risk is almost entirely a question of system design, including the backups that keep the water moving, the control that keeps it cool and clean, and the nursery that keeps it fed.

So if you're weighing up a leafy-green or herb operation, the question isn’t "should I use NFT?" It's "how do we build a production line that doesn't stop?" 

That's a conversation we'd like to have with you. Reach out on +27 21 987 6980 or info@vegtech.co.za